Mechanical properties related to use of glass waste as a raw material in porcelain stoneware tile mixtures

Abstract

Porcelain represents one of the most complex ceramics, formulated from a mix of clay, feldspar and quartz are sintered to conform a glass-ceramic composite. Porcelain stoneware tile has excellent technical characteristics. Nowadays, research of new materials, for example non-hazardous wastes, that are able to replace the traditional fluxing agent with out changing the process or quality of the final products has been realized. The aim of this work is to study the possibility of the use of glass powder waste, in ceramic mixtures, for manufacturing of porcelain stoneware tiles. It was prepared by mixtures containing different amount of fireclay, glass waste, feldspar and quartz. The samples were fired reaching different maximum temperatures in the range 900-1200⁰ C, with a soaking time of 1 hour. The fired samples were characterized and the use of small amounts of glass powder in addition with feldspar and quartz showed good results of mechanical technological properties. The 10F5Q5G was the only product that can be classified as a porcelain stoneware tile due to its properties.